The photos and comments on this pages are provided by CMSgt Jim Rusch (Ret.) who served at Plattsburgh and Pease AFB from October 1977 until August 1988.
In February 1987, an avionics test system which was part of a half-billion dollar replacement program went on line at Plattsburgh AFB. The state-of-the-art test system was officially accepted from the San Antonio Air Logistics Center by Col. C. Jerome Jones, wing commander at PAFB, and Maj. Gen. John J. Doran, Strategic Air Command deputy chief of staff for logistics. According to Capt. Alan C. Gregory, chief of the Public Affairs Division at the base, it was an honor that the first of the new systems was placed at Plattsburgh AFB. The fact that the 380th Avionics Maintenance Squadron was an award-winning squadron came into play in the selection of Plattsburgh getting the first unit.
The F/FB-111 Avionics Intermediate Shop Replacement (AIS) equipment was developed, under contract, by Westinghouse Integrated Logistics Support Division. The project was started in 1982 and is the first new test system to be developed since the swing-wing fighter bomber entered the Air Force inventory 22 years ago. What the new system did was to test computer, video, radio frequency and electronic warfare systems of the F-111s, EF-111s and FB-111s. According to Air Force officials at the time, the F/FB-111s were unique because they were the only aircraft in the Air Force capable of deep-strike, night and all-weather missions. The AIS made it possible for Plattsburgh AFB to test and repair the equipment that kept the aircraft flying and mission-ready right at PAFB. Under the old system, components had to be sent out to various contractors or depot repair facilities. According to Air Force officials, that was a piecemeal operation that did not always identify the whole problem. This new system also reduced the number of spare avionics systems that had to be kept on hand because the systems were not returned to service in a minimum amount of time. The biggest advantage was the decrease in repair time, because of the advanced testing and the ability to do work the on site.Col. Dick Evans, commander of the 380th Avionics Maintenance Squadron, said the new system was also adaptable to modifications and modernizations planned for the FB-111. The new test systems were replacing 292 old stations at bases throughout the world that had F-111s.
In the summer of 1981, Plattsburgh AFB became a temporary home for a mobile aircraft maintenance team from the 2951st Combat Logistics Support Squadron stationed at McClellan AFB, Calif. The depot-level maintenance team was working on the 24 FB-111A assigned to the 380th Bomb Wing. Several safety Timed Compliance Technical Orders must be completed on the aircraft so they could continue to fly under adequate specifications. The 24-person unit had everything from its own commander to supply custodian to welder.The purpose of the group was to complete several modifications on the FB-111A assigned to the 380th Bomb Wing. They were providing depot-level maintenance in the field. The unit was working on safety TCTOs which must be completed at depot-level. Rather than take all the wing's bombers to McClellan for this maintenance, the special duty team was sent here to do the work. It was being done there because of the number of aircraft and manhours involved with the timed compliance maintenance. The team was removing the old windshield and canopy on the FB-111s and installed bird impact-resistant glass. They were dismantling the aircraft's air conditioning system and modifying the air-to-water heat exchangers with new gaskets and clamps. They were also replacing the bomber's main landing gear trunnions with modified equipment, and making operational checks on the upgraded trunnions. Work began in early July and was expected to be done by Sept. 30. The modifications of the bombers were designed to increase the aircraft safety.A second team from the 2951st was working on the FB-111A stationed at Pease AFB, NH, working on the same modifications. The team at Pease did not have a welder so they had to send all the heat exchangers to Plattsburgh for modifications work to be done. Most of the people working on these teams were volunteers. They were hand-picked to fill a slot. Most of the workers were very happy with their positions and the work they did. Assignments with the 2951st were "special duty". Applicants were screened and needed to get approval from both losing and gaining commanders. People interested in such an assignment had to be at least airman first class and hold a five-level in their career field. It was a three-year controlled tour.
In early 1984, SAC wanted to go to the new synthetic hydraulic fluid, Mil-H-83282 vice the petroleum-based Mil-H-5606 to enhance safety, since the synthetic fluid had a higher flash point and was therefore, deemed safer. Problem was that a) the synthetic was much more viscous at lower temperature, and b) the FB (all -111s, in fact) had 2 "dead-end" hydraulic subsystem (where fluid didn't "pass through" a component but stopped at and worked an actuator or control valve. They happened to be the nosewheel steering and brakes. Concern was that Plattsburgh AFB historically experienced some number of days each year that were -60 degrees F (ambient, not including wind chill, since the airplane didn't care about wind chill). It was therefore possible, that using the synthetic hydraulic fluid and given the timing of an alert response scenario and historic Plattsburgh weather, a bomber crew could respond to a klaxon, fire up their engines, taxi out, and be unable to either turn OR brake, likely turning the FB-111 into a snowplow. Not a pretty thought.I was at HQ SAC as the FB-111 Program Manager. I had people from both KPSM and KPBG OMS and FMS TDY to assist me. LTC Rich Young, 393 BS, whose back was still messed up from jumping out of 68-0242 during Red Flag in Jun, 1983, was my alert-qualified crew member. We used 67-0159. the SM-ALC test bird, as our test aircraft. Looked like a "real" FB, but it did have P-3 engines and splitter plates/translating cowls. We put the aircraft up on jacks and tied it down...tight...to compress the shock struts and engage the MLG/NLG squatswitches, so the aircxraft would think it really was on the ground...instead of "flying" 10' in the air. The Hangar air-make-up people would then create a given test environment--think we started at 0 degrees--and we'd sound a surrogate klaxon, send Rich running out and up the B-2 stand, jump in his decidely cold jet, crank it up, and we'd measure how long it took the NWS and brakes to operate satisfactorily. We'd actually have engines running while the airplane was jacked up. The biggest problem., however, was the huge volume of air the TF-30 engines would suck down. While we could simulate Alert timing okay, there was no extra time to do much other time testing. The TF-30s would suck down the cold air within minutes, causing the temps to start rising rapidly inside the hangar, especially when we got to -40 and less.
There are a hundred stories and anecdotes that came out of that TDY. We did finally prove that the synthetic fluid wasn't acceptable for use in the FB, since KPBG winter temperatures could preclude proper brake and NWS system operation in some Alert scenarios. SAC stayed with -5606 at that time.
Thanks to Donald Green (TSGT USAF RET) for providing the following photos.
FB-111A 67-0159
In the early seventies, a new goggles/helmet combination to better protect SAC's aircrews against nuclear flash blindness was developed by the Air Force. The protection device ( helmet-mounted special goggles containing four lenses) was developed under a $7.2 million contract managed by Aeronautical Systems Division at Wright-Patterson AFB, Ohio. The requirements for the goggles was orchestrated by Cal Crochet, SAC Life Support System program manager, who was the direct interface with Sandia Laboratories at Kirtland AFB, NM. The idea for the goggles came from Cal's experience during his early days of flying helicopter (1957) at Eniwetok Atoll during nuclear tests under "Operation Hardtack" and later from his experiences with the flash curtain, gold goggles and eye patch problems encountered as a SAC B-47 and B-52 aircraft commander with the 306th and 509th Bomb Wings..Flash blindness is a temporary visual impairment caused by a tremendous amount of light emitted by a nuclear weapon's explosion. The sensitive rods and cones on the surface of the eye's retina become overloaded or 'bleached out'. This is the same phenomenon experienced when a person exits a darkened theater into bright sunlight. Just as an auto driver can be temporarily blinded by a set of of oncoming headlights, an aircrew member's ability to maintain control of an aircraft can be seriously jeopardized. The goggles provided both flash blindness and thermal protection for the area covered. The thermal flash blindness protection device operated on the same principle as a pair of polarized filters that, when oriented 90 degrees to one another, stop all light from passing through. Rotation of the optical lenses was accomplished electronically through application of an electro-optic material containing lead, lanthanum, zirconium and titanium. Under normal light conditions (open state), the lenses looked like ordinary sun shades.